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Automatic Ointment Cream Manufacturing Plant
Automatic Ointment Cream Manufacturing Plant Specification
- Machine Type
- Emulsifying mixer with vacuum system
- Voltage
- 220V/380V/415V (three-phase)
- Frame Type
- Compact modular skid-mounted
- Control System
- PLC controlled with touch screen interface
- Production Capacity
- 50-1000 kg per batch
- Accuracy
- 0.5% on batch quantity
- Motor Power
- 3 HP to 15 HP (model/project specific)
- Features
- Vacuum operation, CIP/SIP compatibility, dust & contamination proof, hydraulic tilting, rapid mixing and emulsification
- Connectivity Options
- SCADA/PLC interface, USB data logging
- Cooling System
- Integrated water jacket for rapid cooling
- Drive
- Direct coupled motor drive
- Power Rating
- 10 HP - 40 HP (model dependent)
- Model No
- AOM-series
- Frequency
- 50/60 Hz
- Noise Level
- 75 dB
- Operating Temperature
- Room Temperature to 120C
- Lubricating System
- Automatic grease lubrication
- Product Type
- Automatic Ointment Cream Manufacturing Plant
- Technology
- Fully automatic, cGMP compliant, homogenization
- Power Source
- Electric
- Operating Type
- Automatic
- Power
- 10 kW (varies by capacity and model)
- Pressure
- Atmospheric/Nitrogen pressure as required
- Surface Treatment
- Stainless steel 304/316 mirror polish
- Dimension (L*W*H)
- Customized as per requirement
- Weight (kg)
- 1200 kg approx. (depends on capacity)
- Color
- Metallic/Silver
- Usage & Applications
- Manufacturing ointments, creams, cosmetics, gels, and pharmaceutical formulations
- Sterilization Compatibility
- CIP/SIP compatible design
- Batch Timers
- Programmable with process alarms
- Heating System
- Electric/Steam heating (jacketed vessel)
- Optional Accessories
- Load cell for batch weighing, temperature & pressure sensors, online sampling valve
- Panel Material
- SS304/316 electrical control panel
- GMP Compliance
- Designed for pharmaceutical and cosmetic GMP standards
- Installation Support
- On-site commissioning and training available
- Vacuum Pump
- Oil-sealed rotary vane pump included
- Discharge Type
- Hydraulic tilting, bottom valve, or transfer pump
- Seal Type
- Mechanical/semi-mechanical seals on moving shafts
- Material Handles
- Viscous, semi-solid and lotion type masses
- Operator Interface
- HMI with recipe management and batch traceability
- Vacuum Level
- -0.08 MPa (typical)
- Safety Features
- Overload, overheat, and emergency stop protection
- Validation
- Documentation for DQ, IQ, OQ, PQ available as per pharma norms
- Cleaning
- Inbuilt spray balls for automatic cleaning
- Agitator Type
- Anchor with Teflon scrapper and high-shear homogenizer
Automatic Ointment Cream Manufacturing Plant Trade Information
- Minimum Order Quantity
- 1 Unit
- Supply Ability
- 5 Units, , Per Day
- Delivery Time
- 2 Week
About Automatic Ointment Cream Manufacturing Plant
The Automatic Ointment Cream Manufacturing Plant is made available by us for efficient use in the industry. The Plant is ideal tools for the Pharmaceuticals & Cosmetic industries for the production of Ointment, Cream, Lotions, Gels, Shampoo, and Toothpaste. The plant has a high speed and is very safe and efficient. It is very durable and suitable for manufacturing various types of creams and ointments. The Automatic Ointment Cream Manufacturing Plant is very useful.
High-Efficiency Mixing and Homogenization
This plant utilizes a direct-coupled anchor agitator with Teflon scrapper and integrated high-shear homogenizer, enabling uniform blending and rapid emulsification of viscous ointments, creams, gels, and lotions. Its advanced vacuum operation removes air, reducing product oxidation and ensuring smooth, contaminant-free preparation, suitable for high-quality pharmaceutical and cosmetic outputs.
Robust Safety and GMP Compliance
The manufacturing system is equipped with robust safety features, including overload, overheat, and emergency stop protection, in compliance with pharmaceutical GMP standards. Automated cleaning (CIP/SIP compatibility), batch traceability, and full validation documentation (DQ, IQ, OQ, PQ) streamline regulatory approvals, providing confidence in process reliability and end-product quality.
Advanced Control & Customization
A PLC-controlled, HMI touch screen interface allows easy operation, recipe management, and real-time batch monitoring. Options for SCADA/PLC connectivity and USB data logging enhance traceability, while programmable batch timers, process alarms, and load cells (optional) support accuracy and process consistency as per specific manufacturing requirements.
FAQs of Automatic Ointment Cream Manufacturing Plant:
Q: How does the automatic ointment cream plant ensure consistent product quality?
A: The plant is equipped with a high-shear homogenizer and anchor agitator with a Teflon scrapper, providing thorough mixing and uniform emulsification. The vacuum operation removes air and contaminants, while PLC controls with recipe management and batch traceability ensure repeatable, high-quality results.Q: What types of materials can be processed in this manufacturing plant?
A: The system is designed to handle viscous, semi-solid, and lotion-type masses, making it suitable for a wide array of products such as ointments, creams, gels, cosmetic formulations, and pharmaceuticals that require precise homogenization and contamination control.Q: When should the cleaning cycle be initiated, and how is cleaning performed?
A: Cleaning can be scheduled after each batch or as dictated by standard operating procedures. Inbuilt spray balls and automatic CIP/SIP compatibility enable thorough in-place cleaning with minimal manual intervention, supporting high standards of hygiene and reducing downtime.Q: Where can this plant be installed, and what installation support is provided?
A: The compact, modular skid-mounted design allows installation in pharmaceutical, cosmetic, and related manufacturing facilities. On-site commissioning, validation support, and operator training services are available to ensure seamless integration and successful setup.Q: What is the process flow for manufacturing creams or ointments with this equipment?
A: Raw materials are loaded into the jackted vessel, where electric or steam heating melts and pre-mixes ingredients. The anchor agitator and high-shear homogenizer blend the mixture under vacuum. Once homogenized, the product is discharged via hydraulic tilting, bottom valve, or transfer pump, followed by automatic cleaning.Q: How does the plant benefit manufacturers in terms of productivity and compliance?
A: Fully automated controls, programmable batch timers, and precise recipe management minimize manual effort, reduce batch-to-batch variation, and increase output consistency. GMP-compliant design, thorough documentation, and inbuilt safety features ensure regulatory adherence and operational reliability.Q: What optional accessories enhance the versatility of this ointment manufacturing plant?
A: Options like load cells for batch weighing, integrated temperature and pressure sensors, and an online sampling valve can be added. These features further optimize batch accuracy, process monitoring, and quality assurance, making the plant adaptable to varying production requirements.Tell us about your requirement
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Contact Details
PARAG EXPORTS (C/o PRAGATI ENGINEERS)
GST : 24AAKPK5829R1ZZ
GST : 24AAKPK5829R1ZZ
Add: HIG 1471, Akashdeep Soc., Makarpura Road,Vadodara - 390009, Gujarat, India
Phone :08071794401
Send InquiryMr. Manish Kapadia (Proprietor)
Mobile :0091-9824334504
Landline: 0091-265-2641098
E-mail: parag_exports@yahoo.co.in, pragati.engineers@rediffmail.com
Mobile :0091-9824334504
Landline: 0091-265-2641098
E-mail: parag_exports@yahoo.co.in, pragati.engineers@rediffmail.com
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