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Automatic Screw Capping Machine-Single Head

Automatic Screw Capping Machine-Single Head
Automatic Screw Capping Machine-Single Head

Automatic Screw Capping Machine-Single Head Specification

  • Frequency
  • 50/60 Hz
  • Voltage
  • 220V/380V AC
  • Connectivity Options
  • Can be integrated into existing filling lines
  • Lubricating System
  • Automatic lubrication
  • Frame Type
  • Stainless Steel Frame
  • Drive
  • Belt-driven with electric motor
  • Operating Temperature
  • 5C - 40C
  • Production Capacity
  • 40-60 bottles/min
  • Noise Level
  • < 70 dB
  • Features
  • No bottle no cap system, safety interlocks, SS304 body
  • Accuracy
  • 1% capping accuracy
  • Power Rating
  • 1-1.5 hp
  • Machine Type
  • Screw Capping Machine
  • Control System
  • PLC based with HMI Control Panel
  • Motor Power
  • 1 hp
  • Model No
  • ASC-01
  • Cooling System
  • Fan cooled
  • Product Type
  • Automatic Screw Capping Machine - Single Head
  • Technology
  • Automation
  • Power Source
  • Electric
  • Operating Type
  • Automatic
  • Power
  • 1.2 kW
  • Pressure
  • 0.4-0.6 MPa
  • Surface Treatment
  • SS304 Polished
  • Dimension (L*W*H)
  • 1800 x 900 x 1600 mm
  • Weight (kg)
  • 350 kg
  • Color
  • Silver/Metallic
  • Usage & Applications
  • For screwing/capping bottles in pharmaceutical, beverage, food, and cosmetic industries
  • Cap Type Handled
  • Plastic or metal screw caps
  • Cap Tightening Torque
  • Adjustable, controlled via PLC
  • Bottle Diameter
  • Up to 100 mm
  • Change Over Time
  • Less than 15 minutes
  • Air Consumption
  • 100 L/min
  • Operator Interface
  • Touchscreen HMI
  • Cleaning
  • Easy for CIP (Clean-in-Place)
  • Material of Construction
  • Stainless Steel 304/316 as per need
  • Installation Space Required
  • Approx. 2m x 1.5m
  • Bottle Height Range
  • 40-300 mm
  • Safety Features
  • Emergency stop, safety guards, warning alarms
  • Working Speed
  • Adjustable
  • Cap Feeding Type
  • Vibratory bowl
  • Cap Size Range
  • 22mm-55mm
  • Utility Requirement
  • Compressed air, single or three phase electrical
 

Automatic Screw Capping Machine-Single Head Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Supply Ability
  • 5 Units Per Day
  • Delivery Time
  • 2 Week
 

About Automatic Screw Capping Machine-Single Head

The Automatic Screw Capping Machine-Single Head is made available by us for use in the various commercial and industrial applications. A Capping Machine is used to securely apply plastic or metal threaded caps, lids, snap caps, plugs and other similar closures to bottles or containers at low and extremely high speeds. The Capping Machines save a product line time and money. The Automatic Screw Capping Machine-Single Head is very useful and highly durable.


High-Performance Automated Capping

The ASC-01 capping machine delivers consistent and efficient bottle capping with adjustable torque, PLC-based controls, and an advanced vibratory bowl feeding system. With fast production speeds up to 60 bottles per minute, its engineered for seamless integration into high-demand production lines across a range of industries.


Adaptability and User-Friendly Operation

Accommodating bottles of various heights (40300mm) and cap types, this machine offers swift changeover in under 15 minutes. Its touchscreen HMI enables easy operation and settings adjustment, while safety features such as interlocks and alarms ensure protection for operators during use.


Designed for Hygiene and Safety

Built from stainless steel (SS304/316) and polished for hygienic environments, the machine supports Clean-In-Place (CIP) processes for quick and thorough cleaning. It features safety guards, emergency stop functionality, and automatic lubrication to maintain consistent, reliable performance and minimize downtime.

FAQs of Automatic Screw Capping Machine-Single Head:


Q: How does the Automatic Screw Capping Machine handle different bottle and cap sizes?

A: The machine accommodates cap sizes between 22mm and 55mm and bottle diameters up to 100mm, with a height range of 40300mm. Changeover between different sizes is straightforward and typically takes less than 15 minutes, making it suitable for multi-product lines.

Q: What is the process for cleaning and maintaining the capping machine?

A: The ASC-01 is designed for easy cleaning with Clean-in-Place (CIP) compatibility. Routine maintenance is simplified by its automatic lubrication system and stainless steel construction, which prevents corrosion and builds up, ensuring long-term hygienic operation.

Q: Where can the ASC-01 capping machine be installed and what utility requirements must be met?

A: This machine requires an installation space of roughly 2m x 1.5m, with a power supply of 220V/380V AC and compressed air at 0.40.6 MPa. It can be integrated into existing filling lines in pharmaceutical, beverage, food, or cosmetic manufacturing facilities.

Q: What types of caps and bottles are supported by this capping machine?

A: The ASC-01 efficiently handles both plastic and metal screw caps and is suitable for various bottle materials and shapes within the specified diameter and height range. The vibratory bowl feeder automatically orients and supplies caps for efficient capping.

Q: How does the machine ensure operator safety during use?

A: Operator safety is maintained through multiple features: emergency stop buttons, protective safety guards, warning alarms, and safety interlocks. The no bottle, no cap and other automated error-detection systems further reduce operational risks.

Q: What are the benefits of using an automatic screw capping machine in production?

A: Benefits include higher production speeds (4060 bottles/min), consistent capping torque with 1% accuracy, reduced manual labor, quick changeover, and integration potential with existing linesall contributing to increased efficiency and quality assurance.

Q: When should the operator adjust the capping torque, and how is it controlled?

A: Torque settings should be adjusted when switching to different cap or bottle types to ensure proper sealing. This is easily managed through the PLC control system and the touchscreen HMI, allowing real-time adjustments for optimal performance.

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